Vwaudi 01m, 01n, 01p oversized boost regulator valve kit. Gently press the new filter up and into the valve body, notice that the filter may sag a bit, this is normal since the only thing holding it in is the small seal and insert into. The case body for the 68rfe and the 45rfe are the same. Sonnax transmission products catalog canada wide parts. There are three different 01m valve bodies over the years, plus a tiptronic variation. For about the last 10kmi the forward drive pressure wont always stay up enough to keep it engaged in gear 1 from a stoptake foot off brake, it wont roll out or just barely rolls. Web to pdf convert any web pages to highquality pdf. Valve body tocase bolts 18 ftlb fluid chart recommended capacities. Process valves symbols icons for planners, designers and.
View and download volkswagen 01m user manual online. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. Vwaudi special tools 096, 097, 098, 01m, 01n, 01p valve body loom conducting foil removal tool part no. Technical service information 1 index refer to page 3 for a general description of the as6as68rc. This is part 16 and shows how to rebuild the valve body this series is available on dvd, check this link for info. Sonnax transmission valve volkswagen 01m 01n 01p valve. In the following procedures, numbers in parenthesis are shown in illustrations. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Manual valve body manual valve body 4l80e manual valve body th400 4t40e valve body jf405e valve body allison at545 valve body allison at545 valve body diagram craftsman briggs and stratton lawn mower 700 valve replacement instruction manual whole body vibrations. Download automatic transmission repair manuals and find repair parts. Most likely you have knowledge that, people have see numerous time for their favorite books bearing in mind this vw 01p repair manual, but stop up in harmful downloads. After hooking up the manual and bolting the valve body back you want make sure the manual valve it hooked up to the shifter linkage. Pdf workshop manual ddnx398 for complete dfp6 repair.
View and download volkswagen 01p servicing manual online. It serves as the principal element of a valve assembly because it is the framework that holds everything together. A valve body kit contains components to repair or modify a valve body but is not the complete valve body. Features of biochem valve pinch valves contoured body biochem valve pinch valves incorporate a contoured body which is designed to meet the market demand for better looking and easier to but also the system enduser.
Valve body contains traditional valves, restrictors, selector valve, etc mounted onto valve body are electrical components that control, monitor and enable the gear shifts assembly comes as one unit. This walks the manual valve out so you can unhook and hook the manual valve a litte easier. Cross leaks at vb casting, cracks in separator plate, fwddirect clutch failures valve body retainer plate. Instructions for rebuild transmission download manuals. Discover the best automatic transmission books and audiobooks. Ac tools 096, 097, 098, 01m, 01n, 01p automatic choice. Download valve catalogue, pdf drawing, ga drawing, cross sectional arrangement design drawing, 3d model drawing, valve strainer filter sight glass flow indicator operation and maintenance manual download from here free.
I think a lot of trannys are replaced when they only need valve body upgrades. Download books atsg manual 01p, download books atsg manual 01p online, download books atsg manual 01p pdf, download books atsg manual 01p for free, books atsg manual 01p to read, read online atsg manual 01p books, free ebook atsg manual 01p download, ebooks atsg manual 01p. Common defects, ranging from problems with deterioration of the automatic gearbox for example, problems with solenoids and torque converter, ending the breakdowns leading to the overhaul of gearboxes where already there is a problem with the valve body or with the friction clutch are considered in this part. Sonnax transmission valve volkswagen 01m 01n 01p valve body. Download books atsg manual 01p, download books atsg manual 01p online, download books atsg manual 01p pdf, download books atsg manual 01p for free, books atsg manual 01p to read, read online atsg manual 01p books, free ebook atsg manual 01p download, ebooks atsg manual 01p free. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic. Automatic transmission 01m 00 general, technical data transmission, identification automatic transmission 01m, general information code letters, transmission allocation, ratios, equipment capacities repair instructions 01 on board diagnostic obd on board diagnostic obd. This is done using seven solenoids located on the valve body. There are two little t20s and a bunch of large t30s. Those of you whove been there, what was the symptom failure that caused you to do it.
Solenoids are the same as 01m and i can supply these for you if you need them. For the parts lists i included cropped picture links to the etka pages relative to the 01m transmission. Transmission parts automatic transmission kits foreign germany volkswagen vw 4 speed transmissions 01n. Featuring 22,000 new parts and 35 new transmission families 74 new transmission applications are listed in this comprehensive catalog. Nice to see some posts about transmission issues that include detail.
Pump body stator 500 852 144 972 104 124 145 intermediate clutch 311 562 035 777 778 310 181 958 556 966 976 893 1 110 support reverse drum tube reverse clutch 150 892 229 037. Organized by manufacturer, each transmission comes with a new power grid chart that helps identify the correct hard part and its position in the transmission. Volkswagen 09509601m, 09701n, 098 01p fwd 4 speed d c e b a pump body stator 24 brake clutch b2 forward clutch k1 forward hub low reverse clutch b1 drive sun shell center support. A valve feather under spring pressure is seated in the valve body and exposed to system pressure. The biggest difference is the 68rfe has a bigger bell. When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to atmosphere allowing the system gas or liquid to escape. Vw 01m transmission solenoid 4 n91 open circuit valve body repair on this video we see a very common issue with valve body problems on these volkswagen 01m transmissions. Valve body kits free delivery possible on eligible purchases. Some of the phase 0 and 1 valve bodies 096, 097, 098 also contain this checkball spring. Process valves symbols icons for planners, designers and piping engineers. It seems that the valve bodies are known problems because sonnax offer kits for the fix. Discover automatic transmission books free 30day trial. The body, the first pressure boundary of a valve, resists fluid pressure loads from connecting piping.
Sc01m01n 01p valve body parts oversized main pressure regulator valve kit 11994003k oversized tcc apply valve kit 11994004k oversized boost regulator valve kit 11994005k oversized solenoid regulator valve 11994006k shift cup, small 4 11994011 shift cup, medium 2 11994010. Sc01m01n01p valve body parts oversized main pressure regulator valve kit 11994003k oversized tcc apply valve kit 11994004k oversized boost regulator valve kit 11994005k oversized solenoid regulator valve 11994006k shift cup, small 4 11994011 shift cup, medium 2 11994010. What i dont understand and cant fully appreciate since im not in the. This fifth edition presents vital information on control valve performance and. Computergenerated test results are compared sidebyside with new oem valve bodies.
Code letters are stamped on a metal tab located on. Sonnax 11994003k, oversize main pressure regulator valve kit, sonnax replacement transmission parts, pump parts, valve body valves, servos. The control valve handbook has been a primary reference since its first printing in 1965. Table of contents overhaul, master, banner kits domestic bands foreign bands. Valve body the body, sometimes called the shell, is the primary pressure boundary of a valve. Before reaming any bores, inspect the main pressure regulator valve. I also rebuild the valve bodies if you can send it in. Maintains proper solenoid regulator pressure control. Vwaudi 01m, 01n, 01papplication sure cure kit part no. They all come out, and you dont need to remember which came from where because they are all the same length. Physical and biological effects on the human body airfoil rigid body. Our ongoing research and development assures that you have purchased the best products available. Refer to pages 2740 for a complete valve body break down with small part and valve i. You have an 096, 097, 098 valve body and must order sc096097098 and different tooling to continue with the repair.
The ford 5r55s and 5r55w transmissions are both very similar in design to the ford 5r55n transmission and use electronic shift controls. The valve body removal is pretty obvious once you get started. Depending on the valve service it can be supplied flatface gasket with graphite or ptfe. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. At this point pull the torx bolts out of the valve body. Use pdf download to do whatever you like with pdf files on the web and regain control. Jf405e transmission jf405e automatic transmission jf405e jf405e valve body jatco jf405e service manual john deere transmission 2007 l120 hydrostatic transmission g6 transmission f4eat transmission 01p transmission 722. Please keep in mind that this kit will not fix all valve body issue sometimes.
There are different types and brands of valve body kits on the market and they all work very. Mar 10, 2014 700r4 transmission valve body transmission repair transgo kit install automatic transmission. This is not the differential fluid which is independent of the atf and is a. Learn from automatic transmission experts like manitou and rodger bland. The 01m designated transaxle, shown in figure 1, fust appeared hi the 1995 model year and was used hi a wide variety of the volkswagen car lines along with various engine combinations, including the 2. When storing a used valve, follow the procedures as described below. Subsequently there were modifications with the increased gears which intended for the 2,8 liters powerful sixcylinder engines. All valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify proper operation of the pressurecontrol circuits. Some fluid will run out when you remove the valve body. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts.
Class 150 gate valves consist of a square joint in 2 and an oval one for all other sizes. There are many different vw transmission, this transmission pan is on the bottom and is a four speed auto. Line pressure test, stall test, valve body replacement, clutch air pressure test, re adjust selector manual shaft. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. A valve body is the complete assembly to include components that may be in a valve body kit. The t20s hold the valve body together and if you separate them you might loose checkballs and springs. Information about rebuild transmission vw 01m, 01p initially automatic transmission of vw automatic transmission 01m intended for engines no more than two liters.
When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to. After youve pulled the pan and filter and let the valve body drain for quite a while so you dont take a mineral oil bath youll see many torx bolts. The compact sizes of a transmission of vw 01m allowed to mount with ease it. Its not even worth messing with the ribbon cable, its made of glass by now and youll break it.
Since 1976, coan engineering has been the leader in hiperformance race transmissions and converters. Feb 01, 2014 012 volkswagen passat official factory repair manual 4 spd. Read pdf vw 01p repair manual vw 01p repair manual thank you extremely much for downloading vw 01p repair manual. Transmission repair manuals vw 01m, 01p download manuals. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Transgo shift kits sk vw01m great product made in usa.
Body and bonnet gaskets the design of the bodybonnetgaskets varies depending on the class of the valve. Identifying oil pan gasket 01p courtesy of volkswagen united states, inc. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue. Volkswagen 01 technical service information atsg automatic transmission service group pdf free online. Once you verify this you want to now adjust the manaul valve to the replacement valve body. Many less than successful repairs, and very little evidence that shops diagnosed problems or paid attention to owner comments prior to tearing things apart. Valve design testing manufacturing international standard download free.
Sonnax transmission parts for volkswagen audi transmissions. The bolt pattern on the bell is different on the 68rfe and it has a cutout for similar diesel application. Vw ag4 095 096 01m098 01p vw ag4 097 01n fwd 4 speed. Premium valve bodies carry a limited lifetime warranty from valvebody xpress. Now loosen the bolt that holds the manual valve linkage. Tool07 hydraulic transmission tester test the transmission with fluid under pressure, the hydraulic tester simulates operating conditions in the unit and finds problems.